CUTTING & MACHINING & WELDING
Cutting & MACHINING & WELDING
- Cutting Services
- Our Flame Cutting Services
- Flame cutting
Flame Cutting
Flame cutting utilizes a chemical reaction between oxygen and the base metal at elevated temperatures to cut steel. By combining pure oxygen with propane as a fuel gas, this method produces a clean and precise cut. However, it can create a heat-affected zone around the edges, which may necessitate additional machining in some applications.
Our multi-head cutting machines accommodate both individual and high-volume production runs. With fully computerized CAD-CAM software, we ensure maximum efficiency in the manufacturing process.
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- Materials: Carbon, stainless, and alloy steels
- Cutting Range: 6mm to 170mm thick (thicker materials available upon request)
- Cutting Area: Minimum of 50mm
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Flame cutting is a vital “added value” service in our operations, catering to clients globally. Our computerized multi-head profiling machines are directly linked to AutoCAD, allowing us to transform your designs into precise cuts.
Bring to the table win-win survival strategies to ensure proactive domination. At the end of the day, going forward, a new normal that has evolved from generation X is on the runway heading towards a streamlined cloud solution.
Machining Services
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- Cut and Roll Grooving
- We offer both cut and roll grooving for standard and line pipes, adhering to industry standards. This service applies to pipes ranging from 1″ to 48″ in diameter.
- Pipe Threading
- Our threaded pipes provide effective sealing for transporting liquids, gases, steam, and hydraulic fluids. We can thread pipes of any length, with diameters ranging from 1/8″ to 20″. Available taper options include NPT, NPS, 3/16″ Peerless, and 8 round taper.
- Pipe Beveling
- We can apply bevels to any degree on pipes of all sizes, ensuring precise edges for your requirements.
- Custom Design and Fabrication
- We offer tailored design services for special-shaped pipes, fittings, and valves, from initial design to final product confirmation.
- Pipe Slotting
- Our slotting capabilities range from 1.900″ to 20″ OD, with slot sizes varying from 0.012″ to 0.500″ and round holes from ¼” to ½”. We utilize biodegradable coolants to maintain the metallurgical integrity of the pipe. We can also provide complete turnkey packages alongside slotting or perforating customer-owned materials.
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Welding Services
Welding Techniques
- SMAW (Shielded Metal Arc Welding)
- Commonly known as stick welding, SMAW is widely used in construction, steel fabrication, pipeline work, and heavy equipment repair.
- GMAW (Gas Metal Arc Welding)
- Also known as MIG (Metal Inert Gas) welding, this technique uses a consumable solid wire electrode that is continuously fed through the welding gun. Our MIG welding machines accommodate various sizes and gauges of welding wire.
- GTAW (Gas Tungsten Arc Welding)
- Known as TIG (Tungsten Inert Gas) welding, GTAW employs an external rod instead of a consumable electrode to create the molten metal for welding. This method is valued for its precision and control.
Welding Services
Pipe Welding
Pipe welding, or connecting two pipes, can be achieved through various methods including arc welding, MIG welding, TIG welding, and more. We handle all types of piping constructions, regardless of size or shape.
Type A- Used where ample head room is available. Specific elevation is desirable. Type B- Used where headroom is limited. Head attachment is a single lug. Type C- Used where headroom is limited. Head attachment is side by side lugs
WHAT IS PIPE PREFABRICATION? Pipe prefabrication is manufacturing pieces of pipelines in a factory instead at the construction site. This enables utilization of better tools and working conditions. This results in higher productivity and better quality. It also reduces the lead time at the construction site.
seamless steel pipe for gas cylinder is between 4000 mm to 12000 mm. Abter is also capable to produce steel pipes longer than 12000 mm or shorter than 4000 mm but aren’t quite shorter than 3000 millimeters.
Abter Company use Steel grade :GB 18248 37Mn, 34Mn2V, 30CrMo, 35CrMo, 34CrMo4, 30CrMnSiA / JIS G3429STH11, STH12, STH21, STH22, STH31 of steel to produce gas cylinder steel tubes
EFW steel pipes are a reliable choice for applications that require large-diameter, high-strength pipes with excellent weld integrity. Their manufacturing process ensures robust and consistent quality, making them suitable for demanding industries like oil and gas, petrochemicals, and large-scale water supply systems. While they may come at a higher cost compared to ERW and HFW pipes, their superior mechanical properties and ability to handle high-pressure conditions justify their use in critical applications.
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