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IPN8710 Anticorrosion Steel Pipe

IPN8710 Anticorrosion Steel Pipe

IPN8710 is a type of anticorrosion coating applied to steel pipes to protect them from corrosion, especially in water transport systems. This coating is known for its excellent adhesion, durability, and resistance to various environmental factors. IPN8710 is commonly used in potable water pipelines, sewage systems, and industrial water transport.

Key Specifications

  • Material: Carbon Steel, Stainless Steel, Alloy Steel
  • Coating Material: IPN8710 Anticorrosion Coating
  • Application: Potable water pipelines, sewage systems, industrial water transport

Types Of IPN8710 Anticorrosion Pipes

  1. Single Layer IPN8710 Coated Pipe:
    • Description: A single layer of IPN8710 coating applied to the pipe surface.
    • Applications: Suitable for environments with moderate corrosive conditions.
  2. Double Layer IPN8710 Coated Pipe:
    • Description: Two layers of IPN8710 coating for enhanced protection.
    • Applications: Used in more aggressive environments requiring additional protection.

Manufacturing Process Of IPN8710 Anticorrosion Pipe

  1. Pipe Fabrication:
    • Steel pipes are manufactured through processes such as electric resistance welding (ERW), submerged arc welding (SAW), or seamless pipe production.
  2. Surface Preparation:
    • The pipe surface is cleaned using abrasive blasting to remove contaminants, rust, and mill scale, ensuring proper adhesion of the IPN8710 coating.
  3. Coating Application:
    • The IPN8710 coating is applied to the prepared pipe surface using a spraying, brushing, or roller method.
  4. Curing:
    • The applied coating is allowed to cure, forming a continuous and uniform protective layer.

 

IPN8710 Coating Technical Index:

Item Index
Primer panting Finish panting
Color Grey White
Viscosity(25±1°C)(S) 60~80 60~100
Fineness(um) ≤80 ≤80
Solids content(%) >70 >75
Drying time

(25±1°C)

Surface drying(h) ≤1 ≤1
Whole drying(h) ≤24 ≤24
Adhesion grades 1 1
Flexibility(mm) 1 1
Impact Resistance(cm) ≥50 ≥50
Hardness ≥0.5 ≥0.5
Coating thickness(um) 40~60 40~60
Usage(kg/m2) 0.2 0.2~0.25

Coating Structure:

Grades Structure Usage (kg/m2) Dry coating thickness(um)
General Primer – primer – external – external 0.8 ≥200
Enhanced Primer twice– external three times 1.0 ≥250

The Process Of IPN8710 Coating Application

  1. Surface Preparation:
    • Abrasive blasting to achieve a clean, rough surface, ensuring optimal adhesion of the coating.
  2. Coating Application:
    • The IPN8710 coating is mixed according to manufacturer’s specifications and applied to the pipe surface using spray, brush, or roller techniques.
  3. Curing:
    • The coated pipe is allowed to cure under controlled conditions to ensure the coating forms a hard, durable layer.

Advantages Of IPN8710 Anticorrosion Pipe

  1. Corrosion Resistance:
    • Provides excellent protection against corrosion, particularly in water transport systems.
  2. Strong Adhesion:
    • The IPN8710 coating adheres strongly to the steel surface, ensuring long-lasting protection.
  3. Durability:
    • High resistance to mechanical damage, abrasion, and chemical exposure.
  4. Safe for Potable Water:
    • Suitable for use in potable water pipelines, meeting health and safety standards.
  5. Ease of Application:
    • Can be applied using standard coating techniques, making it versatile and cost-effective.

Performance Of IPN8710 Anticorrosion Pipe

  1. Corrosion Protection:
    • Excellent resistance to moisture, chemicals, and soil conditions, ensuring long-term protection.
  2. Mechanical Performance:
    • High impact and abrasion resistance for durability during transportation, handling, and installation.
  3. Adhesion:
    • Strong adhesion to the pipe surface prevents disbondment and ensures long-term protection.
  4. Water Safety:
    • Safe for use in potable water systems, contributing to safe drinking water supply.

The Service Life Of IPN8710 Anticorrosion Pipe

The service life of IPN8710 anticorrosion pipes can exceed 30-50 years, depending on factors such as:

  • Quality of Surface Preparation: Proper surface cleaning and preparation are crucial for optimal adhesion and performance.
  • Coating Application Quality: Correct application and curing of the IPN8710 coating are critical for long-term protection.
  • Operating Environment: Exposure to harsh chemicals, extreme temperatures, and mechanical stresses can impact the longevity of the coating. However, IPN8710 coatings are designed to withstand a wide range of environmental conditions.
  • Maintenance: Regular inspection and maintenance can help identify and address any potential issues early, extending the service life of the pipeline.

Conclusion

IPN8710 anticorrosion steel pipes provide robust protection for pipelines in various environments, particularly in water transport systems. Their excellent corrosion resistance, strong adhesion, and durability make them a reliable choice for ensuring the longevity and integrity of pipelines. Understanding the types, manufacturing process, application steps, and advantages of IPN8710 coated pipes can help in selecting the right product for specific needs, ensuring long-term reliability and efficiency in pipeline systems.

References

  1. ISO Standards: Specifications for surface preparation and coating application.
  2. NACE International: Standards and guidelines for corrosion protection and coating applications.
  3. AWWA (American Water Works Association): Standards for water pipeline materials and coatings.
  4. anufacturer Technical Data Sheets: Detailed information on specific IPN8710 coating products and application procedures.
  5. Additional Resources

    • Corrosionpedia: Information and articles on corrosion control methods and materials.
    • Water & Wastes Digest: Industry news and technical articles on water and wastewater management.
    • Pipeline and Gas Journal: Technical articles and industry updates on pipeline technology and coatings.

     

Composition of IPN8710 Coating

  1. Polyurethane Resin: Provides flexibility and chemical resistance.
  2. Modified Epoxy Resin: Enhances adhesion and mechanical strength.
  3. Asphalt: Contributes to the coating’s impermeability and durability.
  4. Anti-Rust Pigments: Prevents oxidation and rust formation.
  5. Additives: Improve the coating’s performance and application properties.

Properties of IPN8710 Coating

  • Chemical Inertness: Resistant to acids, alkalis, salts, oxidants, and water vapor.
  • Compact Structure: Ensures low permeability and high adhesion.
  • Durability: Offers toughness and fullness, maintaining integrity over time.
  • Waterproof: Effectively prevents water infiltration and corrosion.

Components of IPN8710 Coating System

  1. IPN8710 Primer:
    • Composition: Polyurethane, modified epoxy resin, non-toxic anti-rust pigments, fillers, and additives.
    • Features: Forms an interpenetrating network at room temperature, creating a dense and durable film with excellent acid, alkali, and salt resistance, as well as strong adhesion.
  2. IPN8710 Finish:
    • Composition: Modified epoxy, rubber resin, non-toxic anti-rust pigments, and additives.
    • Features: Provides excellent chemical resistance, non-toxicity, and protection against microbial erosion.

Diameter Range

  • Φ325 – Φ2220: IPN8710 coated pipes are available in a wide range of diameters, accommodating various pipeline requirements.

Advantages of IPN8710 Coated Pipes

  1. Corrosion Resistance: Provides long-lasting protection against corrosion caused by a variety of media.
  2. Low Water Absorption: Ensures minimal water infiltration, maintaining the integrity of the pipe.
  3. High Mechanical Strength: Withstands mechanical stresses during transportation and installation.
  4. Non-Toxic: Safe for use in potable water applications, complying with health and safety standards.
  5. Versatility: Suitable for both above-ground and underground installations.
  6. Cost-Effective: Offers a high level of protection at a competitive cost, making it a cost-effective solution for pipeline corrosion protection.

Repair and Maintenance

  • Transport and Installation: During these processes, the coating may get damaged. After installation, the pipeline should be inspected, and any coating damage should be repaired using IPN8710 coating to ensure continuous protection.
  • Environmental Resistance: IPN8710 coating is resistant to a wide range of temperatures (-40°C to 120°C) and harsh environmental conditions.

Conclusion

IPN8710 anticorrosion steel pipes provide a robust and reliable solution for protecting pipelines in various industrial applications, particularly in water supply and gas transmission. By ensuring excellent corrosion resistance, strong adhesion, and non-toxicity, IPN8710 coatings help extend the lifespan of steel pipes and maintain the integrity of pipeline systems.

References

  1. ISO Standards: Specifications for surface preparation and coating application.
  2. NACE International: Standards and guidelines for corrosion protection and coating applications.
  3. AWWA (American Water Works Association): Standards for water pipeline materials and coatings.
  4. Manufacturer Technical Data Sheets: Detailed information on specific IPN8710 coating products and application procedures.
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Boiler Steel Pipes are critical components in many industrial applications, providing reliable performance under extreme conditions. By adhering to strict quality standards and understanding the key properties and classifications of these tubes, industries can ensure the safe and efficient operation of their thermal systems.

Seamless Steel Fluid Pipe

Seamless steel fluid pipes are vital components in many industrial systems, offering unmatched strength, durability, and reliability. By understanding their characteristics, manufacturing processes, materials, standards, and applications, industries can select the appropriate seamless pipes to ensure efficient and safe fluid transport.

Mechanical Steel Tubes

Mechanical steel tubes are essential for a variety of industrial applications requiring high strength, precision, and durability. The choice of material—whether carbon steel, alloy steel, or stainless steel—depends on the specific requirements of the application, such as mechanical properties, corrosion resistance, and ease of machining.

High-Pressure Cylinder Pipes

JIS G3429 sets rigorous standards for seamless steel pipes used in high-pressure gas cylinders, ensuring they possess the necessary strength, toughness, and durability. By adhering to these standards, manufacturers can produce high-quality, reliable cylinders that safely store and transport gases under high pressure, meeting the demands of various industrial, medical, and safety applications.

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