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K55 Casing Tubing

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K55 Casing Tubing

Introduction

K55 casing tubing is a type of steel pipe used primarily in the oil and gas industry for the extraction of hydrocarbons. It serves as a conduit to transport oil and gas from the underground reservoirs to the surface. K55 is a grade within the API 5CT specification, known for its balance of strength and cost-effectiveness, making it suitable for medium-depth wells and moderate-pressure environments.

API Specifications

Scope

API 5CT specifies the requirements for casing and tubing used in oil and gas wells. K55 casing tubing is designed to meet these standards, ensuring it can withstand the operational pressures and environmental conditions encountered during drilling and production.

Chemical Composition

The chemical composition of K55 casing tubing ensures a balance of strength, toughness, and weldability. The typical chemical composition includes:

Element Composition (%)
Carbon (C) 0.28 max
Manganese (Mn) 1.20 max
Phosphorus (P) 0.030 max
Sulfur (S) 0.030 max
Silicon (Si) 0.55 max

Mechanical Properties

The mechanical properties of K55 casing tubing are designed to ensure durability and reliability under various operational conditions. The typical mechanical properties include:

  • Tensile Strength: 655-758 MPa (95-110 ksi)
  • Yield Strength: Minimum 379 MPa (55 ksi)
  • Elongation: Minimum 19% in 2 inches

Pipe Sizes

K55 casing tubing is available in a range of sizes to accommodate different wellbore diameters and depths. Standard sizes are specified by their outside diameter (OD) and wall thickness. Common sizes include:

  • Outside Diameter (OD): 4 1/2 inches to 20 inches
  • Wall Thickness: Varies based on application requirements (e.g., 0.224 inches, 0.250 inches, etc.)

Technical Details, Dimensions, and Tolerances

Dimensions

The dimensions of K55 casing tubing are specified by their outside diameter (OD) and wall thickness. Standard sizes adhere to API 5CT requirements. Common dimensions include:

  • Outside Diameter (OD): 4 1/2 inches to 20 inches
  • Wall Thickness: Varies based on application requirements.

Tolerances

API 5CT outlines precise tolerances to ensure the pipes meet quality and performance standards. These tolerances include:

  • Outside Diameter (OD): ±1% of the specified OD
  • Wall Thickness: ±12.5% of the specified wall thickness
  • Weight: ±10% of the nominal weight per unit length

Wall Thickness & Tolerance

The wall thickness of K55 casing tubing is critical for its performance in drilling and production operations. Tolerances on wall thickness ensure consistent performance. The standard tolerances include:

  • Wall Thickness Tolerance: ±12.5% of the specified wall thickness.
  • Minimum Wall Thickness: The minimum wall thickness must not be less than 87.5% of the specified nominal wall thickness.

API CASING/ API 5CT K55 CASING TUBING SPECIFICATIONS

– Specification & Size of API 5CT K55 Tubing

DN O. D. Weight W. T. End Processing
Non-upset coupling-thread Upset coupling-thread Steel Grade
in mm lb./ft. lb./ft. in mm H40 J55 L80 N80 C90 T95 P110
2 3/8 2.38 60.3 4 0.167 4.24 PU PN PN PN PN PN
4.6 4.7 0.19 4.83 PNU PNU PNU PNU PNU PNU PNU
5.8 5.95 0.254 6.45 PNU PNU PNU PNU PNU
6.6 0.295 7.49 P P P
7.35 7.45 0.336 8.53 PU PU PU
2 7/8 2.88 73 6.4 6.5 0.217 5.51 PNU PNU
7.8 7.9 0.276 7.01
8.6 8.7 0.308 7.82 PLB PLB PLBE PLB
9.35 9.45 0.34 8.64 PLB PLB PLBE PLB
10.5 0.392 9.96 PLB PLB PLB PLB
11.5 0.44 11.18 PLB
3 1/2 3.5 88.9 7.7 0.216 5.49 PN PN PN PN PN PN
9.2 9.3 0.254 6.45 PNU PNU PNU PNU PNU PNU PNU
10.2 0.289 7.34 PN PN PN PN PN PN
12.7 12.95 0.375 9.52 PNU PNU PNU PNU PNU
14.3 0.43 10.92 P P P
15.5 0.476 12.09 P P P
17 0.53 13.46 P P P
4 4 102 9.5 0.226 5.74 PN PN PN PN PN PN
11 0.262 6.65 PU PU PU PU PU PU
13.2 0.33 8.38 P P P
16.1 0.415 10.54 P P P
18.9 0.5 12.7 P P P
22.2 0.61 15.49 P P P
4 1/2 4.5 114 12.6 12.75 0.271 6.88 PNU PNU PNU PNU PNU PNU
15.2 0.337 8.56 P P P
17 0.38 9.65 P P P
18.9 0.43 10.92 P P P PLB
21.5 0.5 12.7 P P P PLB
23.7 0.56 14.22 P P P PLB
26.1 0.63 16 P P P PLB
P——Plain;N—— Non-upset coupling-thread;U—— Upset coupling-thread; L——Integral

– Specification & Size of API 5CT K55 Casing

DN O. D. Weight W. T.   End Machining Form
  Steel Grade
in mm lb/ft kg/m in mm H40 J55 L80 N80 C90 P110
K55 T95
4 1/2 4.500 114.3 9.5 14.14 0.205 5.21 PS PS
10.5 15.63 0.224 5.69 PSB
11.6 17.26 0.250 6.35 PSLB PLB PLB PLB PLB
13.5 20.09 0.290 7.37 PLB PLB PLB PLB
15.1 22.47 0.337 9.56 PLB
5 5.000 127 11.5 17.11 0.220 5.59 PS
13 19.35 0.253 6.43 PSLB
15 22.32 0.296 7.52 PSLB PLB PLB PLBE PLB
18 26.79 0.362 9.19 PLB PLB PLBE PLB
21.4 31.85 0.437 11.1 PLB PLB PLB PLB
23.2 34.53 0.478 12.14 PLB
24.1 35.86 0.500 12.7 PLB
5 1/2 5.500 139.7 14 20.83 0.244 6.2 PS PS
15.5 23.07 0.275 6.98 PSLB
17 25.3 0.304 7.72 PSLB PLB PLB PLBE PLB
20 29.76 0.361 9.17 PLB PLB PLBE PLB
23 34.23 0.415 10.54 PLB PLB PLBE PLB
26.8 39.88 0.500 12.7
29.7 44.2 0.562 14.27
32.6 48.51 0.625 15.88
35.3 52.53 0.687 17.45
38 56.55 0.750 19.05
40.5 60.27 0.812 20.62
43.1 64.14 0.875 22.22
6 5/8 6.625 168.28 20 29.76 0.288 7.32 PS PSLB
24 35.72 0.352 8.94 PSLB PLB PLB PLBE PLB
28 41.67 0.417 10.59 PLB PLB PLBE PLB
32 47.62 0.475 12.06 PLB PLB PLBE PLB
7 7.000 177.8 17 25.3 0.231 5.87 PS
20 29.76 0.272 6.91 PS PS
23 34.23 0.317 8.05 PSLB PLB PLB PLBE
26 38.69 0.362 9.19 PSLB PLB PLB PLBE PLB
29 43.16 0.408 10.36 PLB PLB PLBE PLB
32 47.62 0.453 11.51 PLB PLB PLBE PLB
35 52.09 0.498 12.65 PLB PLB PLBE PLB
38 56.55 0.540 13.72 PLB PLB PLBE PLB
42.7 63.54 0.625 15.88
46.4 69.05 0.687 17.45
50.1 74.56 0.750 19.05
53.6 79.77 0.812 20.62
57.1 84.97 0.875 22.22
7 5/8 7.625 193.68 24 35.72 0.300 7.62 PS
26.4 39.29 0.328 8.33 PSLB PLB PLB PLBE PLB
29.7 44.2 0.375 9.52 PLB PLB PLBE PLB
33.7 50.15 0.430 10.92 PLB PLB PLBE PLB
39 58.05 0.500 12.7 PLB PLB PLBE PLB
42.8 63.69 0.562 14.27 PLB PLB PLB PLB
45.3 67.41 0.595 15.11 PLB PLB PLB PLB
47.1 70.09 0.625 15.88 PLB PLB PLB PLB
51.2 76.19 0.687 17.45
55.3 80.3 0.750 19.05
8 5/8 8.625 219.08 24 35.72 0.264 6.71 PS
28 41.62 0.304 7.72 PS
32 47.62 0.352 8.94 PS PSLB
36 53.57 0.400 10.16 PSLB PLB PLB PLBE PLB
40 59.53 0.450 11.43 PLB PLB PLBE PLB
44 65.48 0.500 12.7 PLB PLB PLBE PLB
49 72.92 0.557 14.15 PLB PLB PLBE PLB
9 5/8 9.625 244.48 32.3 48.07 0.312 7.92 PS
36 53.57 0.352 8.94 PS PSLB
40 59.53 0.395 10.03 PSLB PLB PLB PLBE
43.5 64.73 0.435 11.05 PLB PLB PLBE PLB
47 69.94 0.472 11.99 PLB PLB PLBE PLB
53.5 79.62 0.545 13.84 PLB PLB PLBE PLB
58.4 86.91 0.595 15.11 PLB PLB PLB PLB
59.4 88.4 0.609 15.47
64.9 96.58 0.672 17.07
70.3 104.62 0.734 18.64
75.6 112.5 0.797 20.24
10 3/4 10.750 273.05 32.75 48.74 0.279 7.09 PS
40.5 60.27 0.350 8.89 PS PSB
15.5 67.71 0.400 10.16 PSB
51 75.9 0.450 11.43 PSB PSB PSB PSBE PSB
55.5 82.59 0.495 12.57 PSB PSB PSBE PSB
60.7 90.33 0.545 13.84 PSBE PSB
65.7 97.77 0.595 15.11 PSB PSB
73.2 108.93 0.672 17.07
79.2 117.86 0.734 18.64
85.3 126.94 0.797 20.24
11 3/4 11.750 42 62.5 0.333 8.46 PS
47 69.94 0.375 20.24
54 80.36 0.435 8.46
60 89.29 0.489 9.53
65 96.73 0.534 11.05
71 105.66 0.582 14.42
13 3/8 13.375 339.73 48 71.43 0.330 8.38 PS
54.5 81.1 0.380 9.65 PSB
61 90.78 0.430 10.92 PSB
68 101.19 0.480 12.19 PSB PSB PSB PSB PSB
72 107.15 0.514 13.06 PSB PSB PSB PSB
16 16.000 406.4 65 96.73 0.375 9.53 PS
75 111.61 0.438 11.13 PSB
84 125.01 0.495 12.57 PSB
109 162.21 0.656 16.66 P P P P
18 5/8 18.625 473.08 87.5 130.21 0.435 11.05 PS PSB
20 20.000 508 94 139.89 0.438 11.13 PSL PSLB
106.5 158.49 0.500 12.7 PSLB
133 197.93 0.635 16.13 PSLB
P——Plain;S——Short-thread;L——Long-thread;B——Buttress thread;E——Extreme thread

API 5CT K55 TOLERANCE

Item Allowable Tolerance
Outer diameter Pipe body D≤101.60mm±0.79mm
D≥114.30mm+1.0%
-0.50%

Materials and Manufacture

Materials

K55 casing tubing is made from carbon steel, providing a balance of strength, toughness, and cost-effectiveness. The material is suitable for applications where moderate strength and resistance to collapse and internal pressure are required.

Manufacture

The manufacturing process for K55 casing tubing involves several steps to ensure quality and performance:

  1. Steelmaking: High-quality carbon steel is produced through processes such as electric arc furnace (EAF) or basic oxygen furnace (BOF).
  2. Forming: The steel is formed into cylindrical shapes using processes such as seamless rolling or welding.
  3. Heat Treatment: The pipes may undergo heat treatment processes such as normalizing or quenching and tempering to enhance their mechanical properties.
  4. Finishing: The pipes are finished to achieve the desired surface quality, dimensions, and tolerances.

Tests

To ensure the quality and performance of K55 casing tubing, several tests are conducted as per API 5CT requirements:

Hydrostatic Test

A hydrostatic test is performed to verify the pipes’ ability to withstand internal pressure. The pipes are filled with water and pressurized to a specified level to check for leaks and structural integrity.

Nondestructive Testing (NDT)

Nondestructive testing methods are used to detect internal and surface defects without damaging the pipes. Common NDT methods include:

  • Ultrasonic Testing: High-frequency sound waves are used to detect internal flaws.
  • Magnetic Particle Inspection: Detects surface and near-surface defects using magnetic fields.

Mechanical Tests

Mechanical tests are conducted to verify the pipes’ mechanical properties, including:

  • Tensile Test: Measures tensile strength, yield strength, and elongation.
  • Hardness Test: Verifies hardness levels to ensure compliance with specified limits.
  • Flattening Test: Checks the pipe’s ability to withstand deformation without cracking.

Heat Treatment

Heat treatment processes such as normalizing or quenching and tempering may be applied to K55 casing tubing to enhance their mechanical properties and ensure consistent performance:

Normalizing

Normalizing involves heating the pipes to a temperature above the critical temperature and then cooling them in air. This process refines the grain structure, improving toughness and strength.

Quenching and Tempering

Quenching and tempering involves heating the pipes to a high temperature, quenching them in water or oil to rapidly cool, and then reheating to a lower temperature to relieve stresses and improve toughness.

Conclusion

K55 casing tubing is a crucial component in the drilling and production of oil and gas wells. It is manufactured to meet API 5CT standards, ensuring quality, performance, and reliability. Through rigorous manufacturing processes, precise dimensions and tolerances, and comprehensive testing, K55 casing tubing delivers dependable performance in various drilling and production environments.

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